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| Parameter | Specification |
|---|---|
| Material Base | High Alumina / Corundum / Mullite / Silicon Carbide / Steel Fiber Reinforced |
| Max Service Temperature | 1400°C ~ 1750°C |
| Bulk Density | 2.3 ~ 3.1 g/cm³ |
| Cold Crushing Strength | ≥ 50 ~ 120 MPa |
| Thermal Shock Resistance (1100℃ Water) | ≥ 20 ~ 35 Cycles |
| Customization | Full custom fabrication per drawings; embedded metallic anchors available |
Refractory precast shapes represent the standardized, industrial application of unshaped refractory castables. Compared with traditional in-situ casting, factory-made precast blocks undergo mechanical mixing, high-frequency vibration compaction in precision molds, standardized curing, and pre-heat treatment before shipment. This helps reduce free water and crystal water, lowering furnace explosion risk and improving microstructural homogeneity with lower porosity.
For critical furnace areas subject to extreme thermal shock, mechanical impact, and slag erosion (e.g., EAF roofs, burner blocks, slide gates, cyclone separators), we customize ultra-low cement formulations enhanced with heat-resistant stainless steel fibers and anti-explosion agents, providing superior durability and mechanical resilience.
| Industry | Typical Precast Shapes | Recommended Material | Key Performance Attributes |
|---|---|---|---|
| Steel & Metallurgy | Ladle bottoms, EAF roof deltas, purging plug well blocks, tundish dams/weirs, tapping runners | Corundum-Spinel / High Alumina / SiC Composite | High erosion resistance against molten steel/slag, high thermal shock resistance |
| Industrial Heating Furnaces | Burner blocks, furnace door frames, skid rail blocks, roof hanging blocks, walking beam blocks | Mullite / Corundum-Mullite / Steel Fiber High Alumina | Flame erosion resistance, high load-bearing capacity, energy-saving insulation |
| Cement & Building Materials | Preheater discharge chutes, tertiary air duct elbows, cooler bullnose blocks, kiln hood linings | High-strength anti-wear castables / SiC Composite | Extreme abrasion resistance, alkali corrosion resistance, spalling resistance |
| Petrochemical & Power / CFB | CFB boiler cyclone separator wear tiles, incinerator throat blocks, cracking furnace linings | Silicon Carbide / Corundum / High-Wear Composite | High velocity particle erosion resistance, acidic gas resistance |